Club Car Electric Motor Troubleshooting
A Club Car controller also known as a speed controller has the basic function of being the brain and speed control or power management system for the Club Car golf cart. CHECKING CONTROLLER INPUT and OUTPUT.
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The reading should indicate approx.
Club car electric motor troubleshooting. Each of the four battery wire posts are marked A1 A2 S1 S2. Does the Golf Cart have a TowRun switch or RunMaintenance switch. Club car MCOR troubleshooting.
IQ System for operating instructions. Make sure batteries are fully charged. These two tests can be done using a voltmeter.
Connect probe to B terminal. Club Car DS 1981-85 Electric 5 Solenoid Type Wiring Diagram. Club Car Controllers and Troubleshooting.
CLUB CAR 4 easy ways to tell the difference - Use at least 2 of 5 to confirm 1. ELECTRICAL SYSTEM AND TESTING Troubleshooting Guide 19981999 PowerDrive System 48 Vehicle Maintenance and Service Supplement Page 11-9 11 POWERDRIVE SYSTEM 48 TROUBLESHOOTING GUIDE SYMPTOM PROBLEM POSSIBLE CAUSES REFER TO 1. Troubleshooting Guide 1 is to be used in conjunction with the IQDM handset.
With the key on and the cart in forward step on the accelerator. This can happen if the cart has sat for weeks or months without any charging. If the voltmeter shows full battery voltage and there is no click the coil inside the solenoid has failed and will need to be replaced.
Electric Club Car trouble The golf cart stopped going last week and I finally got a chance to start the troubleshooting process. Move to the rear of the club car and locate the electric motor underneath the rear of the car. Club Car DS 1984-1985 Gas Model Wiring Diagram.
Vehicle will not operate - no solenoid click. Batteries 1 Battery connections. See Section 13 IQ Display Module IQDM and IQDM-P Diagnostics.
Hi i just got my club car ds 1994 i think running again. Nov 23 2016. It monitors the state of the motor and generates a signal to match the alternating currents.
After rectifying a fault you must reset the OBC. When there is no controller it means batteries drainage is at its peak as motors can operate independently at their high speed which. Troubleshooting Guide 1 is to be used in conjunction with the IQDM handset.
Batteries can be found under the Club Car seat. I put 36V on the control terminals and hear it clicking but my multimeter shows that the contact never closes. I replaced the motor the solenoid and the controller.
If your voltmeter remains at 0 then there is a problem somewhere else in the cart. Troubleshooting Guide For Club Car DS Electric Models. Club Car DS 1986-94 Electric 5 Solenoid Type Wiring Diagram.
If playback doesnt begin shortly try restarting your device. The Club Car controller is also known as a speed controller and the best thing about the controller is that it. Club car MCOR troubleshooting is a tricky job but can be done by almost all if proper tools are available in hand.
Test Procedure 1 Page 11-11. Sometimes deep cycle batteries can be discharged so much that they wont take a charge. This would be under the seat.
You need to check the voltage of each battery in the cart or ensure that the OBC is functioning properly. Connect - probe to B- terminal. It stopped working and I traced it to the 36V solenoid which was stuck in the open state.
Make sure that the batteries are allowed to charge sufficiently before use. Slowly depress accelerator pedal until the solenoid engages. If problems with the battery persist check the connections around them using thick gloves and taking precautions against battery acid.
It runs perfect the only. There are different tests for troubleshooting problems you may have with your Club Car. CLUB CAR CONTROLLERS AND TROUBLESHOOTING.
I have a 1992 Club Car 36V electric with solenoid and motor problem and need some help troubleshooting. 0 volts with the resistor REMOVED and the pedal not pressed in the last 15-30 minutes. Weve been running it pretty hard lately on some rough ground and my first thought was to take the batteries out so I could flip.
If there is NOT a switch then its a Series cart. See examples below Club Car TowRun. Golf Cart Club Car DS Motor Installation Video.
However the Club Car. The electric motor will have four wires connected to the top front. Club Car DS Electric Models.
How to Troubleshoot Club Car Fault Codes. TROUBLESHOOTING THE VEHICLE WITH THE IQDM Club Car recommends the use of the IQDM handset for troubleshooting vehicles equipped with the Excel electrical system. IQ SYSTEM TROUBLESHOOTING Club Car recommends the use of the IQDM handset for troubleshooting vehicles equipped with the IQ electrical system.
Club Car DS Gas Models. In this case you will need to charge your 6 volt batteries with a 12 volt battery. Electric Golf Cart Batteries.
Club Car DS 1995-2002 Electric 36 Volt V-Glide External Resistor Type Wiring Diagram. The Club Car controller measures the batteries current and voltage to adjust the golf carts speed. If the cart DOES have this switch it is a Regen Regenerative Braking cart.
It is difficult to judge when the MCOR will give problems but the significant indications are not attaining the desired speed or jerky ride. Mark each wire with the proper post number with a.
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